Friday, September 16, 2011

Liquid insulation - the reliability and protection against corrosion

Application of liquid insulating material reduces the weight of structures, reduce the consumption of construction materials to improve comfort in homes and reduce energy consumption for heating buildings. On the Russian market a wide range of insulating materials. The most common mineral materials, materials based on polyurethane foam, polyethylene foam and ultra-thin insulating materials. Ultra-thin insulating coating on the Russian market appeared in 1997 with the introduction of liquid ceramic insulation material Thermal-Coat. But in the 2004 release of this material has been discontinued. Further development of the direction of liquid ceramic insulation materials received in a series of ultrathin insulating coatings Mascoat ™, they have been successfully used on various objects: from enterprises of ferrous metallurgy and fuel and energy to residential construction and shipbuilding. Ultra-thin insulating coating series Mascoat ™ - high-tech composite materials, water-based, consisting of evacuated ceramic spheres that are a mixture of acrylic polymers. Coating works in accordance with the physical principles of reflection, heat conduction, heat transfer and heat absorption. The main factor that provides a unique coefficient of thermal conductivity (0.001 W / mK) are ceramic spheres filled with rarefied air. Ultra-thin insulating coating series Mascoat ™ have proven their reliability as a means of thermal insulation and corrosion protection in various weather conditions. They have been tested for compliance with ASTM (USA) and have excellent weather resistance performance and flexibility. The structure of the coating provides excellent thermal properties and long life. Material, the consistency resembles a conventional paint can be applied to any surface. After drying it forms an elastic polymer coating that has unique thermal insulation properties and provides corrosion protection. Mascoat ™ Series coating layers are applied by brush, roller or spray (air or airless). Thickness of one layer of Technology - not more than 0,4 mm. Consumption rate of the material in a single-layer coating - 1 liter 1,5-2 m2. The complexity of the application is commensurate with the complexity of painting. The service life of thermal insulation during normal operation - not less than 15 years. The advantage is, and permanent access to the inspection of insulated surfaces. Coatings are packaged in plastic containers in volume of 5 U.S. gallons - 18.925 liters. Features and novelty materials: possess unique thermal insulation properties; ultrathin (thickness of one layer of technology - 0,04 cm), lightweight (weight in liquid form - 0,56 g/cm3) made from high quality elastic components, heat resistance - up to plus 260 ° C; may be on a working facility without interrupting the production cycle at temperatures ranging from plus 5 to plus 150 ° C; reduce the heat (no hot spots and the effect of vertical thrust) have good adhesion to all surfaces, reduce / eliminate condensation without the risk of rust ; not support combustion, slow the spread of smoke, non-toxic, environmentally friendly, coating thickness of 0,5 mm replace 50 mm mineral wool insulator, can be applied to non-standard surface (valves, the facades of complicated configuration). Scope of application materials: industrial equipment and construction; piping steam, hot and cold water; residential, public and industrial buildings, structures, exterior building envelope, transport, aviation and aerospace, ship repair and shipbuilding industry. Examples of Use: Object - exchangers Tuapse refinery problem - the high temperature at the surface, the result - insulation covers heat exchangers: provided the required temperature on the surface of insulation and aesthetic appearance, the surface temperature prior to application - 180 ° C, after applying - 60-70 ° C ; thickness - 2 mm; object - houses in Perm, the reason for the application - the additional insulation of the building structure and compliance with thermal performance, the result - to provide the required conditions applied exterior paint; object - houses in Perm, the reason for the application - insulation of the building structure, result - with the northern end of the building have been isolated in addition, bear exterior paint.

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